🔩 Rivet Size Calculator
Calculate the correct rivet size and grip range for your application
Material & Application Details
How to Measure:
• Material Thickness: Measure each piece separately before assembly
• Total Grip: Add both thicknesses together
• Hole Size: Drill hole slightly larger than rivet diameter (typically +0.001" to +0.003")
Recommended Rivet Specifications
Pop Rivet Grip Range Reference
| Rivet Diameter | Rivet Length | Grip Range | Hole Size |
|---|---|---|---|
| 3/32" (0.094") | 1/4" | 0.020" - 0.125" | 0.096" - 0.098" |
| 1/8" (0.125") | 5/16" | 0.030" - 0.187" | 0.128" - 0.130" |
| 5/32" (0.156") | 3/8" | 0.040" - 0.250" | 0.159" - 0.161" |
| 3/16" (0.188") | 1/2" | 0.063" - 0.375" | 0.191" - 0.193" |
| 1/4" (0.250") | 5/8" | 0.125" - 0.500" | 0.253" - 0.257" |
Rivet Selection Tips
| Application | Recommended Type | Notes |
|---|---|---|
| General Sheet Metal | Aluminum Pop Rivet | Most common, easy to install |
| Structural Joints | Structural Blind Rivet | Higher shear/tensile strength |
| Steel to Steel | Steel Pop Rivet | Match materials for corrosion |
| Outdoor/Marine | Stainless Steel Rivet | Corrosion resistant |
| Aluminum to Steel | Stainless or Coated | Prevent galvanic corrosion |