Hurricane Hardware for Plywood Panels & Shutters
Build a reliable storm barrier with purpose-built hurricane hardware for concrete, block, brick, and framed openings. Choose concrete screw anchors for direct-to-masonry fastening, sidewalk bolts for panel systems, stainless wing nuts and washers for quick installs, hanger bolts, and expansion anchors. For coastal areas, use 316 stainless for superior corrosion resistance; zinc-plated steel is a budget option inland.
What You’ll Find in Hurricane Shutter Hardware
- Sidewalk bolts & drivers – low-profile heads for panel tracks or direct concrete attachment.
- Concrete screws – fast direct fastening into concrete/block; hex/washer heads speed installs.
- Wing nuts, washers & studs – quick on/off for panel systems and plywood cleats (use stainless near salt air).
- Hanger bolts & dowel screws – wood-thread + machine-thread for framed openings and removable hardware.
- Expansion/lead shields – create reusable threaded points in masonry for bolts or machine screws.
- Hurricane clips & framing connectors – reinforce panel tracks and frames in high-wind zones.
- Complete kits – pre-bundled fasteners, drivers, and anchors sized for common openings.
Choosing the Right Fastener
- Base material: Use concrete screws or expansion anchors for concrete, block, or brick; use hanger/lag bolts for framed openings.
- Environment: In salt spray/coastal zones, prefer 316 stainless. Inland, zinc-plated is acceptable with periodic inspection.
- Panel thickness: Many guidelines recommend at least 5/8 in. exterior-grade plywood for boarding.
- Reusability: For seasonal installs, set lead/expansion shields or drop-ins and use sidewalk bolts with washers.
How to Board Up Windows & Doors with Plywood
DIY Guide: Installing Plywood Window & Door Guards
Preparing your home for a hurricane doesn’t have to be complicated. Follow these steps to create temporary plywood barriers using our hurricane hardware:
Step 1: Gather Materials
Collect all necessary tools and materials (see supply list below). Wear proper safety equipment.
Step 2: Measure and Cut
Measure each opening. Cut plywood to size with overlap. Cut 2x4s to create a frame.
Step 3: Assemble the Barrier
Attach 2x4s to plywood using deck screws. Ensure the frame clears handles and locks.
Step 4: Install Anchor Points
Mark drilling points around the opening. Use a hammer drill to create pilot holes in concrete or masonry. Install sidewalk bolts or the appropriate masonry anchors.
Step 5: Mount the Barrier
Position the plywood barrier over the opening. Secure it using bolts and washers.
For a visual guide on this process, see our instructional video on hurricane preparation.
Hurricane Protection Supply List
- 1/4" x 3-1/4" Hex Head Concrete Screws
- 5/16" Magnetized Hex Driver (for easy installation)
- #8 x 1-1/4" 316 Stainless Deck Screws
- #2 Square Head Power Bit (square drive helps prevent stripping)
- Impact Drill
- Hammer Drill
- SDS Concrete Drill Bit
- Three Lengths of 2×4×8 wood (cut to length)
- 23/32" or 3/4" Plywood Sheet
- Safety Gloves and Safety Goggles
Hurricane Hardware FAQs
What fasteners should I use for concrete, block, or brick?
Concrete screws or expansion anchors are the go-to. Concrete screws are quick and removable; expansion/lead shields give you reusable threaded points for seasonal panel installs.
When should I choose stainless steel?
Use 316 stainless in coastal/salt-spray zones and for any hardware left installed long-term. Inland, zinc-plated steel is fine with regular inspection and replacement as needed.
How thick should plywood be for boarding?
Many guidelines recommend at least 5/8" exterior-grade plywood. Heavier panels can improve impact resistance when correctly fastened.
Can I make installs faster for repeated seasons?
Yes. Set lead or drop-in anchors once, then reuse them with sidewalk bolts and washers each season. Mark each panel’s location for quick re-mounting.
What’s the difference between concrete screws and expansion anchors?
Concrete screws cut their own threads in masonry and are removable. Expansion anchors expand a sleeve or shield in a pre-drilled hole to hold a machine screw or bolt; they’re great for reusable threaded attachment points.