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Home Fasteners 101 Nuts & Washers

Nut & Washer Specifications

Complete sizing charts and specifications for hex nuts, lock nuts, flat washers, and specialty fasteners - US and metric dimensions

US Hex Nut Sizes

Hex nuts are the most common type of nut, featuring six sides for wrench engagement. Available in various grades and finishes to match bolt specifications.

Size Width Across
Flats (WAF)
Width Across
Corners (WAC)
Thickness Thread Pitch
#4-40 1/4" (6.35mm) 0.289" 3/32" (2.38mm) 40 TPI
#6-32 5/16" (7.94mm) 0.361" 7/64" (2.78mm) 32 TPI
#8-32 11/32" (8.73mm) 0.397" 1/8" (3.18mm) 32 TPI
#10-24 3/8" (9.53mm) 0.433" 1/8" (3.18mm) 24 TPI
1/4"-20 7/16" (11.11mm) 0.505" 7/32" (5.56mm) 20 TPI
5/16"-18 1/2" (12.70mm) 0.577" 17/64" (6.75mm) 18 TPI
3/8"-16 9/16" (14.29mm) 0.650" 21/64" (8.33mm) 16 TPI
7/16"-14 11/16" (17.46mm) 0.794" 3/8" (9.53mm) 14 TPI
1/2"-13 3/4" (19.05mm) 0.866" 7/16" (11.11mm) 13 TPI
5/8"-11 15/16" (23.81mm) 1.083" 35/64" (13.89mm) 11 TPI
3/4"-10 1-1/8" (28.58mm) 1.299" 41/64" (16.27mm) 10 TPI
7/8"-9 1-5/16" (33.34mm) 1.516" 3/4" (19.05mm) 9 TPI
1"-8 1-1/2" (38.10mm) 1.732" 55/64" (21.83mm) 8 TPI

Understanding Nut Grades

  • Grade 2: Low carbon steel, no markings - for general purpose, low-stress applications
  • Grade 5: Medium carbon steel, marked with 3 radial lines - for automotive and machinery
  • Grade 8: Alloy steel, marked with 6 radial lines - for high-stress structural applications
  • Important: Always match nut grade to bolt grade for proper performance

Download US Hex Nut Chart

Print this chart for easy reference in your workshop

Metric Hex Nuts

Metric hex nuts follow ISO standards with property class markings indicating strength compatibility with metric bolts.

Size Width Across
Flats (WAF)
Width Across
Corners (WAC)
Thickness Thread Pitch
M3 5.5mm 6.35mm 2.4mm 0.5mm
M4 7mm 8.08mm 3.2mm 0.7mm
M5 8mm 9.24mm 4.7mm 0.8mm
M6 10mm 11.55mm 5.2mm 1.0mm
M8 13mm 15.01mm 6.8mm 1.25mm
M10 16mm 18.48mm 8.4mm 1.5mm
M12 18mm 20.78mm 10.8mm 1.75mm
M14 21mm 24.25mm 12.8mm 2.0mm
M16 24mm 27.71mm 14.8mm 2.0mm
M20 30mm 34.64mm 18.0mm 2.5mm

Metric Property Classes

  • Class 8: Medium carbon steel - general purpose applications
  • Class 10: Alloy steel - high-strength automotive and machinery
  • Class 12: Alloy steel - highest strength structural applications
  • Stainless A2/A4: Corrosion-resistant for outdoor and marine use

Download Metric Hex Nut Chart

Print this chart for easy reference

Types of Nuts

Different nut designs serve specific purposes - from locking mechanisms to decorative finishes and specialized applications.

Hex Finish Nuts

Hex Nut (Standard)

Features: Six-sided, general purpose

  • Most common nut type
  • Six flat sides for wrench engagement
  • Available in all grades and materials
  • Finish nuts (thinner) and heavy hex nuts (thicker) available
  • Best for: General fastening, all applications
Nylon Lock Nut

Nylon Insert Lock Nut (Nylock)

Features: Nylon collar prevents loosening

  • Nylon insert grips bolt threads
  • Resists vibration loosening
  • Reusable 2-3 times before replacement
  • Temperature limit: 250°F (121°C)
  • Best for: Automotive, machinery, vibration-prone applications
Hex Jam Nut

Jam Nut (Half Height)

Features: Thinner profile, half normal height

  • Approximately 1/2 thickness of standard nut
  • Used with standard nut as lock nut
  • Saves space in tight assemblies
  • Lower holding power than full nuts
  • Best for: Double-nutting, limited space applications
Hex Jam Nut

Flange Nut

Features: Built-in washer flange

  • Integrated washer distributes load
  • Serrated or non-serrated flange
  • Eliminates need for separate washer
  • Often with nylon insert for locking
  • Best for: Automotive, electronics, preventing surface damage
Acorn Cap Nut

Cap Nut (Acorn Nut)

Features: Domed top covers bolt end

  • Decorative domed appearance
  • Protects threads from damage
  • Prevents injury from exposed threads
  • Available in chrome and stainless finishes
  • Best for: Visible fastening, decorative applications
Wing nutss

Wing Nut

Features: Wings for hand tightening

  • Two large tabs for finger tightening
  • No tools required
  • Quick assembly/disassembly
  • Lower torque capacity
  • Best for: Temporary fastening, adjustments, panels
Castle Nuts

Castle Nut

Features: Slotted top for cotter pin

  • Notched crown with slots
  • Secured with cotter pin through bolt hole
  • Prevents loosening permanently
  • Common in automotive steering/suspension
  • Best for: Critical safety applications, steering linkage
Coupling Nuts

Coupling Nut

Features: Threaded on both ends, no head

  • Internally threaded rod connector
  • Joins two threaded rods together
  • Hex exterior for wrench tightening
  • Various lengths available
  • Best for: Extending threaded rod, making adjustable connections
Square Nuts

Square Nut

Features: Four-sided design

  • Four flat sides instead of six
  • Greater bearing surface area
  • Resists turning in square holes
  • Traditional machinery applications
  • Best for: Wood, machinery with square pockets
T-Nuts

T-Nut (Tee Nut)

Features: Pronged nut for wood

  • Barrel with external flange and prongs
  • Driven into wood from one side
  • Creates strong threaded insert
  • Common in furniture and rock climbing holds
  • Best for: Wood applications, furniture, fixtures
Keps K-Lock Nuts

Keps Nut (K-Lock)

Features: Integrated lock washer

  • Free-spinning lock washer attached to nut
  • Washer cannot be separated
  • Prevents loosening from vibration
  • Faster assembly than separate washer
  • Best for: Electrical panels, sheet metal, quick assembly
Slotted Hex Nuts

Slotted Hex Nut

Features: Slots for cotter pin or wire

  • Standard hex nut with slots cut in top
  • Used with cotter pin or safety wire
  • Prevents backing off
  • Adjustable positioning with slots
  • Best for: Aviation, critical machinery, safety applications

Download Nut Types Comparison

Print this guide to choose the right nut for your application

Washer Specifications

Washers distribute load, prevent surface damage, act as spacers, and provide locking mechanisms. Choosing the right washer is essential for proper fastener performance.

Flat Washers (US Standard)

Flat washers distribute load over a larger area and protect surfaces from damage during tightening.

Bolt Size Inside Diameter
(ID)
Outside Diameter
(OD)
Thickness
#6 0.156" (3.96mm) 0.375" (9.53mm) 0.049" (1.24mm)
#8 0.188" (4.78mm) 0.438" (11.11mm) 0.049" (1.24mm)
#10 0.219" (5.56mm) 0.500" (12.70mm) 0.049" (1.24mm)
1/4" 0.281" (7.14mm) 0.625" (15.88mm) 0.065" (1.65mm)
5/16" 0.344" (8.74mm) 0.688" (17.48mm) 0.065" (1.65mm)
3/8" 0.406" (10.31mm) 0.812" (20.62mm) 0.065" (1.65mm)
7/16" 0.469" (11.91mm) 0.922" (23.42mm) 0.065" (1.65mm)
1/2" 0.531" (13.49mm) 1.062" (26.97mm) 0.095" (2.41mm)
5/8" 0.656" (16.66mm) 1.312" (33.32mm) 0.095" (2.41mm)
3/4" 0.812" (20.62mm) 1.469" (37.31mm) 0.134" (3.40mm)

Download Flat Washer Chart

Print this chart for easy reference

Washer Types

Flat Washers

Flat Washer (Standard)

Function: Load distribution

  • Circular with center hole
  • Distributes bolt/nut load
  • Prevents surface damage
  • Standard (SAE) or wide (USS) pattern
  • Best for: All general fastening applications
Split Ring Lock Washers

Split Lock Washer

Function: Vibration resistance

  • Split ring with angled ends
  • Compresses and bites into surfaces
  • Prevents loosening from vibration
  • Creates spring tension
  • Best for: Machinery, automotive, equipment
Internal Tooth Lock Washers

Internal Tooth Lock Washer

Function: Locking with internal teeth

  • Teeth on inside diameter
  • Grips bolt head or nut
  • Prevents rotation
  • Minimal surface marking
  • Best for: Electrical connections, terminals
External Tooth Lock Washers

External Tooth Lock Washer

Function: Locking with external teeth

  • Teeth on outside diameter
  • Large grounding surface
  • Excellent for electrical grounding
  • Bites into mating surface
  • Best for: Electrical boxes, grounding applications
Fender Washers

Fender Washer

Function: Extra-large bearing surface

  • Oversized outside diameter
  • Standard center hole
  • Prevents pull-through
  • 3-4x larger than standard washers
  • Best for: Soft materials, thin sheet metal, body panels
Finishing Cup Washers

Finishing Washer (Countersunk)

Function: Decorative flush installation

  • Countersunk top, flat bottom
  • Accepts flathead screws
  • Creates finished appearance
  • Often chrome or brass plated
  • Best for: Visible fastening, decorative hardware
Dock Washers

Dock Washer (Ogee Washer)

Function: Curved for timber connections

  • Curved, dome-shaped design
  • Accommodates angled connections
  • Large bearing area
  • Heavy-duty construction
  • Best for: Dock construction, timber framing, lag screws
Beveled Square Washers

Square Washer

Function: Maximum bearing area

  • Square shape, centered hole
  • Greater surface area than round
  • Won't roll on sloped surfaces
  • Used with structural bolts
  • Best for: Timber connections, structural applications
Wave Washers

Wave Washer

Function: Maintains spring tension

  • Wavy profile provides spring force
  • Compensates for thermal expansion
  • Maintains bolt tension
  • Light to medium loads
  • Best for: Bearings, spacing, thermal expansion compensation

Selection Guide & Best Practices

Matching Nuts to Bolts

Critical Rule: Nut grade must match or exceed bolt grade

  • Grade 2 Bolt → Grade 2 or higher nut
  • Grade 5 Bolt → Grade 5 or Grade 8 nut
  • Grade 8 Bolt → Grade 8 nut only
  • Metric Class 8.8 Bolt → Class 8 or Class 10 nut
  • Metric Class 10.9 Bolt → Class 10 or Class 12 nut
  • Using a lower-grade nut will fail before the bolt reaches full strength

When to Use Each Nut Type

Vibration-Prone Applications

  • Use nylon insert lock nuts (Nylock)
  • Or use prevailing torque nuts
  • Alternatively: standard nut with split lock washer
  • Consider thread-locking compound for critical applications
  • Examples: Automotive, machinery, engines, equipment

Decorative/Visible Locations

  • Use cap nuts (acorn nuts) for covered threads
  • Flange nuts for integrated appearance
  • Chrome or stainless finish for visual appeal
  • Finishing washers with flathead screws
  • Examples: Furniture, motorcycle parts, railings

Critical Safety Applications

  • Castle nuts with cotter pins
  • Slotted hex nuts with safety wire
  • All-metal lock nuts for high temps
  • Never reuse locking hardware
  • Examples: Steering, suspension, aircraft, lifting equipment

Frequent Adjustments

  • Wing nuts for hand-tightening
  • Knurled nuts for finger grip
  • Coupling nuts for adjustable lengths
  • Standard hex nuts with easy wrench access
  • Examples: Clamps, jigs, temporary fixtures, panels

Washer Selection Guide

Always Use Flat Washers

  • Under bolt heads and nuts
  • With soft materials (wood, plastic, composites)
  • On slotted or oversized holes
  • To bridge gaps or irregularities
  • When surface finish matters

Use Lock Washers

  • On vibrating machinery
  • Automotive applications
  • Electrical connections (tooth washers)
  • Under nuts (not under bolt heads with split lock)
  • Replace if damaged or compressed flat

Special Applications

  • Fender washers for thin sheet metal
  • Dock washers for timber with lag screws
  • Finishing washers for visible screws
  • Square washers for structural timber
  • Wave washers for bearing preload

Installation Best Practices

Proper Washer Stack-Up

Correct Order (from bolt head out):

  1. Bolt head
  2. Flat washer (optional but recommended)
  3. First component
  4. Second component (if applicable)
  5. Flat washer (always under nut)
  6. Lock washer (if used)
  7. Nut

Note: Never put lock washers under both the bolt head and nut

Torque Specifications

  • Always follow manufacturer's torque specs
  • Use calibrated torque wrench for critical applications
  • Reduce torque by 25% for lubricated threads
  • Nylon lock nuts require ~30% more torque
  • Over-torquing can strip threads or crack nuts
  • Under-torquing allows loosening

Important Safety Notes

  • Never substitute a lower-grade nut for a higher-grade bolt
  • Do not reuse nylon insert lock nuts - nylon loses effectiveness
  • Replace lock washers if compressed flat or damaged
  • Always use washers under nuts on wood to prevent embedment
  • Check critical fasteners periodically for tightness
  • Use corrosion-resistant materials in outdoor/marine environments

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