Skip to main content Skip to search Skip to main navigation

Rivet Installation Guide

How Do I Install A Rivet?

It’s a question many people ask the first time they see a rivet and not one that’s incredibly easy to explain. Today we will show you how to install a rivet, but first, we need to determine what tools we will need for the job.

The Tools You Need

  • Riveter
  • Rivets
  • Drill
  • Drill Bits

Installing Your First Rivet

hand riveter

The first thing to do when installing a rivet is to choose the appropriate tool for the job. There are many different riveting tools but we find that for day to day use, a simple hand riveter will do nicely. If you plan on installing a large number of rivets, check out this Battery Operated Rivet Tool and our review of a similar tool here.

The next step is to use your drill and drill bit to create a hole in the materials you plan on fastening together.

After drilling the hole its time to prep the rivet for install. All you do is slide the mandrel (longer thin end of a rivet) into the hand riveter until it sits against the flange.

After the rivet is placed into the hand riveter you place the hat of the rivet (the end still sticking out of the tool) through the hole. Now while keeping pressure against the rivet so it stays all the way in the hole, squeeze the handle.

install a rivet    installed rivet

When you squeeze the handle several things happen at once. The tool bites down on the mandrel and begins to pull it backwards. As it does, the mandrel, which starts in the hat of the rivet is pulled through the hat towards the riveter tool. As the mandrel is pulled through the hat the hat expands creating a fat end which can no longer slide through the hole. Once the maximum torque is reached the mandrel snaps and leaves only the hat and flange behind.

installed rivet (front)installed rivet (back)

Above are images from the front and back of 6 installed rivets. The image on the left is the front of the rivet which is what is exposed once the installation is complete. The picture on the right is the back (blind) side of the installed rivet.



Conclusion

As you can see, installing a rivet is a simple process that can be difficult to explain. You should also note that rivets need to be sized based off the thickness they are being installed into. If you do not choose a rivet in the correct grip range your rivet will either be loose or try to expand into the hole during installation.

Need more rivet information? Check out our Free Rivet Guide. We have compiled helpful videos, charts, grip ranges and other useful information to make rivet installation a breeze!

How to Remove a Spinning Rivet

Removing a Spinning RivetSpinning Rivet

We frequently get calls about trying to remove worn rivets. What we’ve found is that the most frequent problem our customers have with removing them is that they are loose in their holes and spin when they attempt to drill them out.

We asked our fastener expert to help us understand this dilemma and to give us a few tips on how we might be able to fix the problem. He came up with two methods for removing them. Once we suited up with our safety gear (glasses and gloves) we set out to test these methods. The answer it turns out, is much simpler than you might imagine.



Method 1

We are going to start with the method that is harder first. All it requires is a drill, a drill bit, and a slotted or Flathead screwdriver.

To begin locate the loose rivet and slide the slotted head of the screwdriver behind the rivet head. You will need to leverage the screwdriver to exert a fair amount of pressure against the flange of the rivet to keep it from spinning. After its in place take your drill and begin screwing through the rivet slowly. You should be able to work through the rivet and drill it out.

Flathead spinning rivet     adding pressure to a spinning rivet

The Good and The Bad

We like this method because it allows the used to only need a Flathead screwdriver which is typically a tool that is readily available on most job sites or in homes.

What we didn’t like is that if you do not have something to leverage the screwdriver against you will not be able to create the necessary pressure to hold the rivet in place. It also requires that one hand be on the drill and the other is holding pressure on the screwdriver. Also, if the rivet begins to spin then the screwdriver may slip and cause scratching on the surface material. You can remedy this situation by placing duct or blue painters tape over the surface of the screwdriver head but, at that point, we might as well recommend method number 2.

Method 2

The second method he recommended to us was to use a piece of painters tape over the rivet to hold it in place, or better yet duct tape. We tested both and found they both work quite well but duct tape does have a better hold. Simply place a patch of duct tape over the rivet and press down on it to make sure it creates a sturdy bond. Once the tape is on it you can easily see the rivet through the tape. Simply place the drill into the center and begin drilling.

The Good and The Bad

We liked this method because it allowed us to keep both hands focused on one task and does not require having a leverage point.

We didn’t like that you would need to have access to duct tape or painters tape which still may be readily available but less frequently. Also if you plan on using duct tape you should determine if the material you are working on will be damaged by the duct tape.

Duct tape spinning rivet drilling duct tape rivets



Our Choice

In the end, we decided the convenience of having both hands focused on one task was winning factor. The Rivets are less likely to spin with properly applied tape and it makes removing spinning rivets a breeze.

If you need any more information on rivets check out our Free Fasteners 101: Rivet Resource Guide and let us know if there is anything we forgot to add!


Remove a Spinning or Loose POP Rivet With Duck Tape | Fasteners 101

Remove a Spinning or Loose POP Rivet With Duck Tape Video Thumbnail
Remove a Spinning or Loose POP Rivet With Duck Tape Transcript

Scroll Down To Continue Reading

Bob: Welcome back to Albany County Fasteners – Fasteners 101. I’m Bob and today I’m going to demonstrate how to remove a spinning rivet or a loose rivet. One of our subscribers asked, “how do I do this”?

I have a rivet that is spinning on you, as you can see here, the rivet is spinning when you go to drill it out. There you go. Just take a piece of tape, push it on the surface…and then start your drilling. Go to the center and start your drilling. Apply your pressure and your rivet is removed.

A better way actually; I’m going to install another one. Instead of blue tape, depending on the surface that you are using, and I’m trying to set these, so they spin. I want to check if it’s going to spin on me here. Yup, there ya go. Spinning. I’m going to take a piece of duct tape, it will even be better than blue tape if it’s stubborn and it wants to spin out on you and you can’t get enough pressure on it.

Take a piece of duct tape, put that baby on there. Find the center. Out it goes. Take the duct tape off and the rivet is gone. A couple of ways would be one: to be able to wedge a screwdriver behind it.

I don’t know how much room you may have, you may not have the room to do this, but I think that I have a better solution, using a nail punch. A pointy nail punch, not a flat head nail punch, it’s gotta have a point on it and I’m going to demonstrate this for you by just grabbing the edge. I want to show you first, before I do that, that this rivet is spinning. You can see it there it’s just turning with the drill. So what I’m going to do is I’m going to grab the edge of that, with a punch. First, I’m going to set the punch so it creates a little hole in it, so it grabs the head. I’m going to keep my hand here on the side of it until the drill starts to go through.

Then I’m going to take my hand out of the way, I’m not looking to hurt myself but this is one way, possibly, we can do this. I’m going to try and grab it right now and I’m gonna apply pressure on it. Okay, I’m going to apply the pressure…and of course I’m having trouble with that. Nope. I’m starting to get it, give me a second. Okay, it does want to keep continuing to spin and you will have, possibly, some surface scratches but if you work at it, and you hold it, and you push on it, and slowly turn the drill, it will stop it. Another way to try is using a flat head screwdriver, if you have the room; a slotted screwdriver, Okay? You can try with this. I’m going to stick it in here and twist it a little bit to wedge it, to try to remove it and that will give it enough pressure to hold the rivet so that the drill can start to drill through it. I’m almost there. There we go. Right through.

There’s one last way that you could try to remove something, and that would be with a cut-off blade on a grinder. That’s another way to do it. You could try this, but I’ve seen this done before, it’s horrible. It’s going to really scuff up the front of the material and you’re really not gonna want to use a grinder if it matters to the finish, when you’re all done.

Also, a way to prevent any type of scratching when you’re using a screwdriver is to take a piece of blue tape, that you use or painters tape, and put the painters tape…on the tip. That will prevent, when you slip it won’t scratch the surface. I didn’t use it here but that would be something to do to prevent you from scratching the surface if you want to keep the surface nice after you remove the rivet.

Thanks for watching, I hope this helps you.

What are Rivets?

What Are Rivets

Stainless Steel, Aluminum, Steel, Copper, and Brass Pop (Blind) Rivets from Albany County Fasteners

What Are Rivets?

Pop Rivets

POP rivets, also called Blind Rivets, are used to connect two pieces of material in a quick efficient manner with a hand riveter or pneumatic rivet gun. POP Rivets are tubular, composed of a hat and mandrel; the length of the mandrel is snapped off when installed. Both the hat and mandrel may be made of the same material (ex. All Stainless Steel) or a combination of two materials (ex. Copper Hat / Brass Mandrel). Rivets are measured in installed grip range and length.
Varieties of POP Rivets (Blind Rivets) include Domed Open End, Closed End, Countersunk, Large Flange Open End, Multi Grip and Structural. They are available in 304 Stainless Steel, Aluminum, Alloy Steel, Copper, Brass, and several other variations of these metals.

For more information on Rivets including numbers (6-6 or 66), measurements, installation, grip range, and more please review our Rivet Guide in Fasteners 101.




How many varieties of Rivets are available?

The answer is MANY! See the list of available options and descriptions below:

Domed Open End POP Rivets / Blind Rivets

POP Rivets, also known as blind rivets, are used to connect two pieces of material in quick, efficient way. Domed POP Open End Rivets are tubular, composed of a hat and mandrel; the length of the mandrel is snapped off when installed. Domed POP Rivets are available with white, black or brown colored mandrel in Aluminum.

Blind Rivets
 

Closed End POP Rivets / Blind Rivets

Closed End Rivets differ from a standard blind pop rivet in that they feature a flat, closed end which creates a watertight seal. Also known as a waterproof rivet.

Closed End Pop Rivets

Countersunk POP Rivets / Blind Rivets

A countersunk rivet, also known as a Flat Rivet, is used in countersunk holes and once set, finish flush to the surface. They are used in tracks where the head will not protrude into sliding tracks or rollers. The hat of the rivet is almost inverted, with a 120 degree countersink in the integrated washer. Countersunk POP Rivets are tubular, composed of a hat and mandrel; the length of the mandrel is snapped off when installed.

Countersunk POP Rivets

Large Flange POP Rivets / Blind Rivets

Large flange pop rivets, also known as Oversize Rivets, have a larger washer on the hat than standard POP Rivets. Large Flange POP Rivets are tubular, composed of a hat and mandrel; the length of the mandrel is snapped off when installed.

Large Flange Rivets

Multi Grip Rivets

Multi Grip Rivets can substitute conventional rivets in applications where the thickness of the riveted material varies. One Multi Grip Rivet has the grip range of different rivet sizes. This grip range allows for flexibility in design and a lower rivet inventory, as one size of Multi Grip rivet can be suitable for a variety of jobs, including mismatched holes. One Multi Grip Rivet can be used as an equivalent for at least three different rivet sizes.

Multi-Grip Rivets

Structural Rivets

Structural Rivets, also known as interlock rivets in stainless steel with a stainless steel mandrel. Interlock pop rivets create a stronger assembly than standard stainless steel pop rivets, because of the amount of force that they generate. Domed head blind rivets in this selection are commonly referred to as both Interlock and Structural Rivets.

Structural Rivets



For more information on Rivets, please visit our Rivet guide here

Check out our Blind Pop Rivets Today!