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Allen Keys

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What are Allen Keys?

Allen keys, also called hex keys, L-keys, or Allen wrenches—are six-sided L-shaped tools used to drive socket (hex) fasteners. They’re essential for assembling machinery, bikes, furniture, and for general shop work. This page covers common styles, how to choose the right key, and complete size specifications for SAE, metric, and Torx/star tamper-proof L-keys.

Long Arm vs. Short Arm Allen Keys

Long Arm Allen Keys

  • Extra reach and leverage for deep or hard-to-access fasteners
  • Higher torque with less effort; easier to spin fasteners quickly
  • Often available with a ball end for up to ~25° entry angle
  • Offered in both SAE (inch) and metric sizes

Short Arm Allen Keys

  • Compact for tight clearances; better control in confined spaces
  • Shorter throw gives a secure fit and reduces rounding risk
  • Great as a dedicated “stubby” for panels, fixtures, and cabinetry

Materials & Durability

  • Black alloy steel for strength, toughness, and long service life
  • Precision-machined tips for accurate fit and reduced cam-out
  • Heat treated and wear-resistant for daily professional use
  • Available finishes that help resist corrosion in demanding environments

Benefits of Allen Keys

  • Simple, compact tools that cover a huge range of assembly and repair tasks
  • Less likely than slotted/Phillips to slip and mar fasteners
  • Flat sides resist rolling; easy to pocket or keep in a kit

Allen Wrench Sets & L-Keys

Choose individual keys for common sizes or grab complete hex key sets for shop coverage. Options include SAE, metric, long-arm, short-arm, ball-end, and T-handle styles for extra control and faster spinning. Multi-piece sets keep sizes organized and ready to go.

Allen Key Specifications

Short Arm SAE Hex Key Specifications

Hex Allen Key Sizes Width Across Flats Length of Long Arm Length of Short Arm
0.028"Max 0.0280 - Min 0.02751.219"0.219"
0.035"Max 0.0350 - Min 0.03451.219"0.344"
0.050"Max 0.050 - Min 0.0491.656"0.531"
1/16"Max 0.0625 - Min 0.06151.75"0.562"
5/64"Max 0.0781 - Min 0.07711.875"0.609"
3/32"Max 0.0937 - Min 0.09272"0.656"
7/64"Max 0.1093 - Min 0.10772.125"0.703"
1/8"Max 0.1250 - Min 0.12352.25"0.75"
9/64"Max 0.1406 - Min 0.13912.375"0.796"
5/32"Max 0.1562 - Min 0.15472.5"0.844"
3/16"Max 0.1875 - Min 0.18602.75"0.938"
7/32"Max 0.2187 - Min 0.21723"1.031"
1/4"Max 0.250 - Min 0.2483.25"1.125"
5/16"Max 0.3125 - Min 0.31103.75"1.25"
3/8"Max 0.375 - Min 0.3734.25"1.375"
7/16"Max 0.4375 - Min 0.43554.75"1.5"
1/2"Max 0.5000 - Min 0.49755.25"1.625"
9/16"Max 0.5625 - Min 0.56005.75"1.75"
5/8"Max 0.6250 - Min 0.62256.25"1.875"
3/4"Max 0.750 - Min 0.7477.25"2.125"
7/8"Max 0.875 - Min 0.8728.25"2.375"
1"Max 1.000 - Min 0.9979.25"2.65"

Long Arm SAE Hex Key Specifications

Hex Allen Key Sizes Width Across Flats Length of Long Arm Length of Short Arm
0.050"Max 0.050 - Min 0.0492.844"0.531"
1/16"Max 0.0625 - Min 0.06153"0.562"
5/64"Max 0.0781 - Min 0.07713.188"0.609"
3/32"Max 0.0937 - Min 0.09273.375"0.656"
7/64"Max 0.1093 - Min 0.10773.562"0.703"
1/8"Max 0.1250 - Min 0.12353.75"0.75"
9/64"Max 0.1406 - Min 0.13913.937"0.796"
5/32"Max 0.1562 - Min 0.15474.125"0.844"
3/16"Max 0.1875 - Min 0.18604.5"0.938"
7/32"Max 0.2187 - Min 0.21724.875"1.031"
1/4"Max 0.250 - Min 0.2485.25"1.125"
5/16"Max 0.3125 - Min 0.31106"1.25"
3/8"Max 0.375 - Min 0.3736.75"1.375"
7/16"Max 0.4375 - Min 0.43557.5"1.5"
1/2"Max 0.5000 - Min 0.49758.25"1.625"
9/16"Max 0.5625 - Min 0.56009"1.75"
5/8"Max 0.6250 - Min 0.62259.75"1.875"
3/4"Max 0.750 - Min 0.74711.25"2.125"
7/8"Max 0.875 - Min 0.87212.75"2.375"
1"Max 1.000 - Min 0.99714.25"2.65"

Short Arm Metric Hex Key Specifications

Hex Allen Key Sizes Width Across Flats Length of Long Arm Length of Short Arm
0.9MMax 0.899 - Min 0.876Max 34M - Min 28MMax 11M - Min 6M
1.3MMax 1.270 - Min 1.244Max 44M - Min 39MMax 16M - Min 11M
1.5MMax 1.50 - Min 1.47Max 45M - Min 43MMax 14M - Min 13M
2MMax 2.00 - Min 1.97Max 50M - Min 48MMax 16M - Min 15M
2.5MMax 2.50 - Min 2.47Max 56M - Min 53MMax 18M - Min 17M
3MMax 3.00 - Min 2.96Max 63M - Min 60MMax 20M - Min 18M
4MMax 4.00 - Min 3.96Max 70M - Min 66MMax 25M - Min 23M
5MMax 5.00 - Min 4.96Max 80M - Min 76MMax 28M - Min 26M
6MMax 6.00 - Min 5.95Max 90M - Min 86MMax 32M - Min 30M
8MMax 8.00 - Min 7.95Max 100M - Min 95MMax 36M - Min 34M
10MMax 10.00 - Min 9.95Max 112M - Min 106MMax 40M - Min 38M
12MMax 12.00 - Min 11.95Max 125M - Min 119MMax 45M - Min 43M
14MMax 14.00 - Min 13.95Max 140M - Min 133MMax 56M - Min 53M
17MMax 17.00 - Min 16.93Max 160M - Min 152MMax 63M - Min 60M
19MMax 19.00 - Min 18.93Max 280M - Min 271MMax 70M - Min 67M

Long Arm Metric Hex Key Specifications

Hex Allen Key Sizes Width Across Flats Length of Long Arm Length of Short Arm
1.5MMax 1.50 - Min 1.47Max 78M - Min 76MMax 14M - Min 13M
2MMax 2.00 - Min 1.97Max 83M - Min 81MMax 16M - Min 15M
2.5MMax 2.50 - Min 2.47Max 90M - Min 87MMax 18M - Min 17M
3MMax 3.00 - Min 2.96Max 100M - Min 97MMax 20M - Min 18M
4MMax 4.00 - Min 3.96Max 106M - Min 102MMax 25M - Min 23M
5MMax 5.00 - Min 4.96Max 118M - Min 114MMax 28M - Min 26M
6MMax 6.00 - Min 5.95Max 140M - Min 136MMax 32M - Min 30M
7MMax 7.00 - Min 6.97Max 145M - Min 140MMax 36M - Min 34M
8MMax 8.00 - Min 7.95Max 160M - Min 155MMax 36M - Min 34M
10MMax 10.00 - Min 9.95Max 170M - Min 164MMax 40M - Min 38M

Torx / Star Tamper Proof L Key Specifications

Drive Size: Length of Short Arm: Length of Long Arm:
T-60.50"1.65"
T-70.55"1.75"
T-80.60"1.85"
T-90.65"2.00"
T-100.70"2.10"
T-150.75"2.20"
T-200.80"2.35"
T-250.85"2.50"
T-270.95"2.75"
T-301.05"3.00"
T-451.25"3.75"
T-501.35"4.25"
T-551.50"4.75"

How to Choose the Right Allen Key

  1. Match the fastener: pick SAE or metric to fit the socket precisely.
  2. Select length: short arm for tight spaces; long arm for reach and torque/ball-end access.
  3. Pick handle style: standard L-key for compact carry or T-handle for speed and control.
  4. Consider duty cycle: heavy daily use favors premium alloy steel sets with organized holders.

Maintenance & Care

  • Keep keys clean and dry; store in holders to prevent loss
  • Inspect tips regularly; replace worn keys to protect fasteners
  • Use the correct size to avoid rounding sockets

Allen Keys FAQ

What’s the difference between long-arm and short-arm keys?

Long-arm keys provide greater leverage and reach (often with ball ends). Short-arm keys are compact for confined spaces and offer better control near the head.

Do I need SAE or metric?

Match the fastener system on your project. Mixing systems can round the socket—use SAE for inch fasteners and metric for metric hardware.

When should I choose a ball-end key?

Use ball-end keys when you need to approach at an angle. For final high-torque break-loose or final tightening, switch to a straight-cut tip.

What are T-handle hex keys good for?

T-handles improve grip and speed for repetitive assembly and provide more comfortable torque application.