Hex Nut Santa Hat Ornament on Holiday Tree

DIY Hex Nut Santa Hat Ornament

Transform simple hex nuts into a charming Santa hat ornament! This festive project combines industrial materials with holiday cheer for a unique decoration that's sure to start conversations.

Difficulty Level: Easy
Time Required: 30 minutes (plus drying time)
Cost: Under $10
Age: 6+ with adult supervision
Watch How It's Made

Materials Needed

Hardware:

  • 15 Aluminum Hex Nuts (1/4-20)
  • 1 Brass Cap Nut (1/4-20)

Paint & Decorative Materials:

  • Red acrylic paint
  • White acrylic paint
  • White glitter
  • Ribbon of your choice

Tools:

  • Paint brushes
  • Scissors
  • E6000 glue
  • Protected work surface

Step-by-Step Instructions

Step 1: Arrange Your Hat Shape

Create a pyramid shape with your hex nuts:

  • Bottom row: 5 nuts
  • Second row: 4 nuts
  • Third row: 3 nuts
  • Fourth row: 2 nuts
  • Top: 1 nut
  • Place cap nut tilted against the top hex nut's flat side
Pro Tip: Use a ruler to ensure your rows are centered and aligned properly.
Step 2: Assembly

Once you're happy with the arrangement, carefully glue each nut in place, working from bottom to top. Ensure the cap nut is securely attached at its tilted angle.

Step 3: Base Coat

Apply 2-3 coats of white paint to all components, including both sides. Let each coat dry completely.

Pro Tip: Light, even coats will provide better coverage than one thick coat.
Step 4: Add Holiday Colors

Paint the upper portion red (rows of 4, 3, 2, and 1 nuts), leaving the bottom row and cap nut white. Apply 2-3 coats for even coverage. Paint both sides.

Step 5: Add Sparkle

Once all paint is dry, add one final coat of white to the cap nut and immediately cover or dip it in white glitter. Let dry completely.

Step 6: Finishing Touch

Thread your chosen ribbon through the top hex nut and tie securely for hanging.

Creative Variations

  • Color Options:
    • Traditional: Red hat with white trim
    • Modern: Silver hat with white trim
    • Whimsical: Pink hat with white trim
    • Elegant: Gold hat with crystal glitter
  • Ribbon Choices:
    • Red satin for classic look
    • White organza for snowy effect
    • Gold metallic for elegant touch
    • Plaid for rustic charm
  • Additional Decorations:
    • Add tiny jingle bells
    • Attach mini ornaments
    • Use different glitter colors
    • Add rhinestone accents
Pro Tips:
  • Paint in a well-ventilated area
  • Use a spare box lid to contain glitter
  • Keep nuts in place while gluing by working on a level surface
  • Create multiple hats at once while paint is out
  • Clean nuts with rubbing alcohol before painting for better adhesion

Ready to Create Your Santa Hat?

Shop Hex Nuts Shop Cap Nuts More Holiday DIY Projects